| We are your single
source for process management tools and technical services to optimize
and maintain the highest level of paint line performance. Our products
and services improve efficiency, reduce operating costs and make
better use of labor. Recognizing that our customer’s needs vary,
our programs are tailored and can be purchased individually or through
a comprehensive services program.

Our process
control products are used to control
and manage specific elements of the paint finishing line including
the Pre-Treatment System, Spray
Booths and Paint
Application System.
PLOT,
our continuous improvement service, helps organizations to identify
and attack critical issues needed to optimize performance. The key
to our successful approach is the unique way in which we harness
the expertise of the paint system staff and paint and chemical suppliers
in a formal ongoing regimented program.
We provide technical
services to address issues that are not normally
within the expertise of the maintenance staff including Chemical
Bath Sensor Calibration, Oven Temperature Profiling, Oven Balancing,
Energy Audits, and Spray Booth Balancing.
We enable manufacturers and paint line managers
to capture valuable, real-time production information to improve
paint shop management and realize significant savings.
• Dramatically increase profits
• Prevent costly rework and customer complaints
• Instant performance measurement against goals
• Easily analyze key factors and trends affecting performance
• Real-time and historical process tracking
• Increased production efficiency and quality
• Process automation and continuous improvement – Supports Six Sigma
 |
| Control
Function: |
Automates
chemical feed & rinse water control |
Automates
paint application system |
Automates spray booth air
flow control |
|
Function: |
Pre-treatment management
including automatic chemical feed |
Paint application
control system |
Spray booth airflow control & filter
management system |
| Monitoring
Function: |
Status
of critical pre-treatment parameters and tracks chemical
and utility usage |
Status
of fluid condition and tracks paint transfer efficiency |
Status of air flow, filter
and scrubber condition |
| Features: |
•
Closed loop chemical and rinse water control
• Washer tank levels
• Worker safety with hands-free chemical
additions |
• Closed loop
fluid control • Automatic color change •
Manage paint recipes • Monitor VOC emissions
|
• Closed loop air flow control
• Predicts Filter Maintenance • Dynamic
air flow alarming |
| Common
Features: |
•
Historical logging for ISO, Six Sigma, process control
/ trend analysis and quality reporting.
• Integral SPC reporting tools
• Paint system problem spotting and diagnostics
• Increased quality
• Reduced labor
• Reduced operating costs
• Increased production efficiency
• Portable wireless factory floor alerts and monitoring
• Internet browser based system interface |
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