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Pre - Treatment
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Paint System Controllers
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AirOPS
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We are your single source for process management tools and technical services to optimize and maintain the highest level of paint line performance. Our products and services improve efficiency, reduce operating costs and make better use of labor. Recognizing that our customer’s needs vary, our programs are tailored and can be purchased individually or through a comprehensive services program.

Our process control products are used to control and manage specific elements of the paint finishing line including the Pre-Treatment System, Spray Booths and Paint Application System.

PLOT, our continuous improvement service, helps organizations to identify and attack critical issues needed to optimize performance. The key to our successful approach is the unique way in which we harness the expertise of the paint system staff and paint and chemical suppliers in a formal ongoing regimented program.

We provide technical services to address issues that are not normally within the expertise of the maintenance staff including Chemical Bath Sensor Calibration, Oven Temperature Profiling, Oven Balancing, Energy Audits, and Spray Booth Balancing.

We enable manufacturers and paint line managers to capture valuable, real-time production information to improve paint shop management and realize significant savings.

• Dramatically increase profits
• Prevent costly rework and customer complaints
• Instant performance measurement against goals
• Easily analyze key factors and trends affecting performance
• Real-time and historical process tracking
• Increased production efficiency and quality
• Process automation and continuous improvement – Supports Six Sigma

Control Function: Automates chemical feed & rinse water control Automates paint application system Automates spray booth air flow control
Function: Pre-treatment management including automatic chemical feed Paint application control system Spray booth airflow control & filter management system
Monitoring Function: Status of critical pre-treatment parameters and tracks chemical and utility usage Status of fluid condition and tracks paint transfer efficiency Status of air flow, filter and scrubber condition
Features: • Closed loop chemical and rinse water   control
• Washer tank levels
• Worker safety with hands-free   chemical additions
• Closed loop fluid control
• Automatic color change
• Manage paint recipes
• Monitor VOC emissions
• Closed loop air flow control
• Predicts Filter Maintenance
• Dynamic air flow alarming
Common Features: • Historical logging for ISO, Six Sigma, process control / trend analysis and quality reporting.
• Integral SPC reporting tools
• Paint system problem spotting and diagnostics
• Increased quality
• Reduced labor
• Reduced operating costs
• Increased production efficiency
• Portable wireless factory floor alerts and monitoring
• Internet browser based system interface

 

 

 

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