ChemOps Process Controller

Optimizes Pre-Treatment Washer Performance ChemOPS enables you to run at the lowest possible cost while producing the highest quality parts

The pre-treatment process is the most important step in the painting process. You can make a poor coating perform well with an excellent pre-treatment, but a poor pre-treatment can negate the performance of an excellent coating. Without proper system control, operational costs of the pre-treatment system can be very high. It is important to balance quality with cost so that the system is operating at the lowest possible cost while producing high quality parts. ChemOPS advanced process controller: Monitors, analyzes and controls pre-treatment washer systems. Provides an easy and efficient means to control the paint system and quickly notify the operator when problems arise. Provides enhanced process control to achieve both operational cost savings and increased product quality.

ChemOPS is the ultimate choice for central pre-treatment monitoring and control

ChemOps Advantages: ChemOps ROI is typically 3 to 12 months Increases parts yield rate, finish quality and production efficiency Reduces operating costs Expedites problem-spotting and simplifies troubleshooting

ChemOPS continuously logs critical process information and provides impressive reporting capabilities that enable you to quickly spot problems such as:

• Unplanned conveyor downtime trends
• Alarm occurrences
• Critical parameters such as nozzle pressures or pH levels

Chem-OPS features

• Monitors and controls the solution temperatures, spray pressures, tank levels and chemical concentrations to ensure effective cleaning and conversion coating.
• Automatically feeds and controls the concentration of chemicals and water.
• Extended features including oven and environmental room monitoring.
• Real-time production efficiency and operational cost reports.
• Remote alarm notification of urgent issues.
• Cuts operational costs – providing quick ROI and pay-off.
• ChemOPS continuously logs and monitors all points of your pre-treatment system to ensure effective cleaning and conversion coating of your product.

ChemOPS Successes

ChemOPS has been installed in numerous paint system installations. Some examples:

• Aluminum extruder manufacturing company
  ChemOPS provides tight chemical control and handling of potentially dangerous chemicals on their five stage pre-treatment system
• Transportation industry manufacturer
  ChemOPS controls and monitors critical process levels in their multi-stage pre-treatment system.
• Lighting equipment manufacturer
  ChemOPS provides extensive process control and ongoing cost savings in a 7-stage pre-treatment system as part of an on-going six sigma program.