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Continuous Improvement
Problem Resolution
Audits & Testing Services
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We offer paint line technical services that address the most common paint line problems including:

Oven Temperature Profiling & Energy Audit

Using the latest instrumentation we perform temperature profiling for various types of ovens including dry-off, powder curing, paint curing and burn-off. Our equipment can perform tests with the following conditions:

• Up to 6 channels – probes
• Temperatures to 2500 F
• Programmable sample points up to 36,000 readings per test

 

An analysis accompanies the temperature profiles with recommendations to improve performance to meet the goals of the process.

Oven Balancing

Complete oven balance service is provided to improve the performance of the oven. The oven balance begins with and Oven Audit as indicated above. Oven balancing results in:

• Better temperature profiles
• Less energy usage
• Elimination of cold spots
• Longer cure cycles

Spray Booth Air Flow Audit

A spray booth audit is in response to a condition of poor air flow causing dirt, less than desirable transfer efficiency, paint escaping from the paint spray booth or excessive filter usage. Our technicians provide a comprehensive evaluation of the current conditions and recommendation to improve the spray booth environment. Included with this service:

• Complete diagram of air flow readings with down draft / side draft velocities, supply volumes and exhaust volumes
• A control scheme recommendation analysis

Spray Booth Balancing

Spray Booth balancing is based upon the air flow audit outlined above. Our technicians perform the agreed upon modifications to accomplish the desired air flow. A complete set of initial and final readings are provided for future reference. Please note that a complete air audit and spray booth balance is completed as part of the AirOPS™ System implementation.

Parts Testing Service

We test your actual parts in our ovens to:

  1. Confirm that the oven will meet your curing and cleaning needs and
  2. Determine optimal oven characteristics. This service is performed before you have made any expenditure. These results are also used by our engineers to custom design your oven.

The test is adapted to your needs to determine:

  • Proper cure temperature and temperature profile
  • Proper temperature and profile to effectively clean fixtures/hooks
  • Heat capacity
  • Number of air changes
  • Oven installation parameters


 

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